Unveiling the 3M Speedglas Li-Ion HD 837631: The PAPR Battery Redefining Welding Comfort and Efficiency

FASTER. LIGHTER. STRONGER
The 3M Speedglas Li-Ion HD Heavy Duty Adflo Battery 837631 emerges as a significant leap forward in Powered Air Purifying Respirator (PAPR) technology, offering substantial improvements over its predecessors, such as the 35-1099-07.
For professionals dedicated to their craft, particularly those in welding and fabrication, the demands for comfort, efficiency, and unwavering safety are paramount.
This upgrade isn’t just about longer life; it’s a holistic enhancement designed to elevate the user experience while maintaining the highest safety standards.
LIGHTER

Unprecedented Weight Reduction
The 837631 battery is approximately 40% lighter than older Ni-MH models, drastically reducing user fatigue during prolonged use and enhancing overall system balance
FASTER CHARING

Rapid Charging Capabilities
Achieve an 80% charge in just one hour, with a full charge completing in about 5.5 hours, minimizing downtime and maximizing productivity.
LONGER RUN TIME

Extended Operational Runtime
Enjoy 10 – 13 hours of continuous operation on a single charge, ensuring consistent respiratory protection throughout long work shifts.
Revolutionizing User Experience: Lighter, Faster, Longer
The 3M Speedglas Li-Ion HD Heavy Duty Adflo Battery 837631 is engineered to address the critical needs of tradespeople, health and safety managers, and even serious DIYers who depend on 3M Adflo PAPR systems.
Its design focuses on three core pillars: weight reduction, accelerated charging, and extended operational endurance.
3M Speedglas Li-Ion HD Heavy Duty Adflo Battery 837631 (Upgrade for 35-1099-07)
Out of stock
What is the Impact of a Lighter Load?
Enhancing Comfort and Mobility
One of the most immediate and impactful benefits of the 837631 battery is its significant weight reduction. Weighing approximately 40% less than older Nickel Metal Hydride (Ni-MH) batteries, it contributes to an overall system weight reduction of up to 15%.
This substantial decrease in weight directly translates to enhanced user comfort and reduced fatigue, particularly during extended shifts. For professionals, this means less strain on the neck and shoulders, allowing for greater mobility and concentration on tasks, ultimately improving productivity and well-being.
Minimizing Downtime with Rapid Charging Technology
In demanding work environments, every minute counts. The 837631 battery’s rapid charging capability is a game-changer for maintaining consistent workflow. It can reach 80% of its charge capacity in approximately one hour, with a full charge typically achieved in about 5.5 hours.
This allows users to quickly top up their battery during short breaks, such as a lunch period, ensuring they have sufficient power to continue their tasks without significant interruptions. This efficiency is critical for time-pressed professionals who cannot afford prolonged equipment downtime.
Sustained Protection: The Advantage of Extended Runtime
Beyond rapid charging, the heavy-duty lithium-ion battery is designed for impressive endurance. When used with a new particle filter and at standard airflow (170 L/min), it provides an extended operating time of 10 to 13 hours on a full charge.
This prolonged runtime ensures continuous respiratory protection throughout even the longest working days, critical for maintaining safety and compliance in hazardous environments. This extended performance capacity is especially beneficial when using additional gas filters, which typically increase the power demand on the PAPR system.
Compatibility, Compliance, and Seamless Integration
The 3M Speedglas Li-Ion HD Heavy Duty Adflo Battery 837631 is not just an upgrade in performance; it’s a testament to compatibility and adherence to stringent safety standards.
This battery is designed as a direct replacement and upgrade for previous Adflo PAPR batteries, including part #35-1099-07. This ensures seamless integration with existing 3M Adflo PAPR systems and Speedglas welding helmets. Users can transition to the improved technology without needing to replace their entire setup, making it a cost-effective and practical enhancement

A Direct Upgrade for Existing Adflo Systems
Ensuring Safety and Compliance with US Standards
As a genuine 3M component, the 837631 battery upholds the system’s NIOSH certification under 42 CFR Part 84 for powered air-purifying respirators (PAPRs). Using NIOSH-certified 3M components is crucial for maintaining compliance with OSHA’s Respiratory Protection Standard (29 CFR 1910.134) and preserving the integrity and performance of your PPE
OSHA regulations emphasize the importance of selecting adequate and suitable respiratory protection, maintaining consistent airflow, and adhering to proper filter change schedules . The reliable power supply from this heavy-duty battery helps ensure the Adflo system performs as engineered, providing consistent airflow and protection against harmful particulates and fumes in welding and industrial environments.
Further reading:
OSHA – 1910.134 – Respiratory protection
Comparative Analysis: Why the Upgrade Matters

To fully appreciate the “game-changer” status of the 3M Speedglas Li-Ion HD Heavy Duty Adflo Battery 837631, it’s beneficial to compare its key attributes against older models and industry expectations.
Performance Metrics Comparison: Old vs. New
The table below highlights the significant advancements offered by the 837631 battery:
| FEATURE | OLDER Ni-MH Battery | STANDARD Battery | 3M Li-Ion HD Battery 837631 |
|---|---|---|---|
| Charging to 80% | Multiple hours | ~2-3 hours | ~1 hour |
| Full Charge Time | >8 hours | ~4.5 hours | ~5.5 hours |
| Weight Reduction | Reference Baseline | Lighter than Ni-MH | ~40% Lighter than Ni-MH |
| Operational Runtime | < 8 hours | 7-9 hours | 10-13 hours |
| Compatibility | Older Adflo units | All Adflo units | All Adflo units |
As illustrated, the 837631 clearly outperforms its predecessors in critical areas that directly impact user comfort and productivity.
Understanding the Performance Landscape with a Radar Chart
The radar chart below visually represents the comparative strengths of different Adflo battery types across key performance indicators. This allows for a quick understanding of how the 3M Speedglas Li-Ion HD 837631 battery excels.

3M Li-Ion HD 837631 battery significantly outperforms older models across multiple factors
The radar chart demonstrates how the 3M Li-Ion HD 837631 battery significantly outperforms older models across critical attributes such as weight reduction, charging speed, and overall user benefits. Each point on the axis represents an assessment on a scale of 1 to 5, where 5 is the highest performance.
Impact on Regulatory Compliance and User Adoption
The improvements in the 837631 battery align directly with OSHA requirements and workplace safety best practices. OSHA guidance consistently highlights the importance of ergonomic PPE design to minimize musculoskeletal strain and maximize worker compliance.
A lighter, more comfortable PAPR system increases the likelihood that workers will properly wear their respiratory protection throughout the entire work shift, improving both safety outcomes and regulatory compliance.
These enhancements support adherence to OSHA’s Respiratory Protection Standard (29 CFR 1910.134) and general PPE requirements (29 CFR 1910.132), helping employers meet their obligations to provide effective, user-friendly protective equipment.
Practical Applications and Buyer’s Checklist
When to Choose the 837631 HD Battery
Making the right choice for your Adflo system is crucial. Here’s a practical guide to help you assess if the 3M Speedglas Li-Ion HD Heavy Duty Adflo Battery 837631 is the right upgrade for you.
Long Shifts & High Demands

If your work involves long shifts, higher airflow settings, or the use of gas/odour filters, the extended runtime capacity of the 837631 is ideal.
Maximizing Productivity

The rapid charge feature is perfect for quick top-ups during breaks, allowing you to quickly get back to work and minimize downtime.
Prioritizing Comfort

The significant weight reduction offers a noticeable improvement in comfort, reducing fatigue over long periods of wear.
Essential Considerations for
Optimal Performance
The 837631 battery must be charged with the specific 3M Li-Ion smart charger (MPN #833111 or #35-0099-08).
This precision-engineered charger optimizes the lithium-ion battery’s unique charging profile, ensuring maximum efficiency and longevity while actively preventing overcharging, overheating, and cell degradation—common issues with generic chargers.

Older Ni-MH Chargers are NOT compatible
Older Ni-MH chargers are incompatible and should not be used. They will not charge this 837631 HD battery

Keep on Top of Maintenance
To optimize runtime and lifespan, start each shift with a fully charged battery, regularly replace prefilters.
Comparing Battery Performance: A Bar Chart Perspective
Understanding the relative performance of different battery types is crucial for making an informed decision. This bar chart provides a visual comparison of key performance aspects, offering another perspective on the advantages of the 3M Li-Ion HD 837631 battery.
3M 837631 Battery:
Surpasses other models on several metrics

Visual Insights: Understanding the Adflo System
To further contextualize the role of the 3M Speedglas Li-Ion HD Heavy Duty Adflo Battery within the broader PAPR system, this video offers a simple overview of the 3M Adflo PAPR system. Specifically how to inspect it and remove/replace parts.
Frequently Asked Questions
Is the 837631 battery compatible with my existing Adflo unit?
Yes, the 3M Speedglas Li-Ion HD Heavy Duty Adflo Battery 837631 is fully compatible with all Adflo PAPR systems and serves as a direct replacement and upgrade for previous models, including part #35-1099-07
What is the actual weight difference compared to older batteries?
The new Li-Ion HD battery is approximately 40% lighter than the older Ni-MH batteries, significantly reducing the overall weight of the PAPR system and improving user comfort.
Does this upgrade affect my PPE’s NIOSH approval?
No, using this genuine 3M component maintains the full NIOSH approval and performance of your Adflo system as per the original design and relevant regulatory standards.
How long does the 837631 battery take to charge fully?
The battery can achieve an 80% charge in approximately one hour with a compatible rapid charger, and a full 100% charge is typically completed in about 5.5 hours
Can I use my old charger with this new battery?
No, you must use a specific 3M Li-Ion smart charger (e.g., #833111 or 35-0099-08) designed for these batteries to ensure safe, correct, and efficient charging
What runtime can I expect from the heavy-duty Adflo Li-Ion battery?
You can expect 10-13 hours of continuous operation on a full charge, assuming standard airflow settings and a new particle filter.
-Disclaimer-
We are happy to offer guidance based on general guidelines and industry best practices. However, please note that our advice may not cover all specific conditions related to your particular usage, work environment, or local regulations.
We strongly recommend that you refer to your organisation’s safety protocols, manufacturer recommendations, and relevant Safety Data Sheets (SDS) for precise instructions. While we are here to assist, the ultimate responsibility for determining when to replace parts and accessories lies with your team. We cannot be held liable for any decisions made based on our recommendations.

